The ‘Chisel Plane’ Explosion

February 1st, 2012

I gotta say this is pretty cool.  Out of all of the jigs and hand-made tools that I have made, it is my ‘Chisel Plane’ that has by far received the most attention.  The original 1.0 Chisel Plane (prototype) was made 11/2010 followed soon after by the 2.0 version.  I’m not sure why, but I am seeing more and more of them lately on LumberJocks and around the web.  And I think that’s pretty cool!  :)

If you’ve never seen the original prototype here it is below.  It was knocked out pretty quick in order to test the functionality.  It worked well enough to make another.  After getting the idea to use a chisel as a plane iron, I Googled “Chisel Plane” to see if anyone has ever made one before and I was amazed when I saw the Veritas  model.  So it was off to the woodshop to make one (with the Veritas model as inspiration).

This was followed by Chisel Plane 2.0 shown below.  I got rid of the screw and went with a more appropriate wedge and a longer body.

If you’d like to make your own you can watch the video build here.  I also have the dimensions here.

If you’ve made one I’d love to post a picture of it on my site.  A wall of chisel planes if you will.  :)

 

My X-Mas Loot 2011

December 28th, 2011

Welp, I must have been VERY good this year!  I got everything on my X-mas list plus a cool rasp.  I got a couple of cool Japanese saws that I am looking forward to using which include a Shinwa crosscut razor saw and a Shinwa Ryoba saw.  Both look very impressive!

I got my first spokeshave this year also.  A Veritas flat spokeshave.  I hope to add a little more shaped work into my portfolio and this baby should do just fine.

My sharpening stone collection use to only consist of as 1000 and a 4000-grit waterstone.  Now I can add to that collection a 8000-grit Norton water stone for that extra fine polish.

I added an additional alignment gauge to my collection with a Starrett Protractor Angle Finder.  I read some really good reviews and one on Lumberjocks which kind of sealed the deal for me.  It looks like it will be a good tool to have around the shop for angle measurements that don’t require ultra accuracy.  For those that require that extra level of accuracy I will probably still turn to my TS-Aligner Jr.

What did you guys get this year?

New Planer, New Jig, New Problem

November 12th, 2011

A while back I made a jig that allowed me to sharpen my planer and jointer knives.  Recently I bought a new planer (Dewalt 735) and therefore I needed a new jig (larger knives).  You can purchase the plans here.  The new planer presented a new problem - indexing pins!  The new planer uses indexing pins on the cutter-head in order to consistently position all three knives.  The old planer used springs to push the knives up from below and a setting jig to seat them the correct distance from the cutter-head surface -which was perfect for setting newly sharpened knives!  Had I known the new planer used indexing pins I would NOT have purchased this planer.

Solution? I am thinking of elongating the holes in the knives and using a setting jig (yet to be designed) to seat the knives the proper distance from the cutter-head surface.  In theory this should work.  One of my fears is that the pins might be serving two purposes – indexing and holding the knives still under load.  I’m hoping the clamp that secures the knives to the cutter-head is adequate.

Your thoughts??

Picture of cutter-head with knife on w/o clamp and screws showing the indexing pin protruding through the knife.

(click image to enlarge)